Murray
Fahnestock, Model T Ford Dealer and Owner, July, 1925 "A Training School
for Ford Mechanics". Reprinted on p. 497 of "Ford Service
Bulletin Essentials"
Many
interesting discoveries were made with regard to vibration in Ford engines - as
some of the rebuilt engines had considerable vibration. In some engines this was
due to the fact that magnets had been removed and replaced with others, and then
not afterwards balanced. On other engines, the flywheel ring gears had been
removed and new ones put on; which, of course, sometimes loosened the magnets
and changed their balance.
But
most of the trouble was found (to the surprise of all) to be due to a cause
which no one had suspected - that of the transmission shaft being out of
alignment. The only attention that heretofore has been paid to the transmission
shaft was to see that the transmission shaft was not worn excessively, or that
the spot on which the clutch drum fastens was not too loose. If these two parts
were all right, it was always assumed that the transmission shaft was all right,
and no attention was paid to this rather important point and, of course, no
dynamometer tests.
As a
result of the rebuilding, some wonderful engines were secured. But with some of
the engines, it was impossible to get up a speed of more than twelve to fifteen
hundred at the most, even when running light. While the vibration in some
engines seemed enough to break off the crank case arms. So the engines were
pulled out and dismantled again, in attempts to locate the trouble. By the
process of elimination, after having checked everything else, there was nothing
left but the transmission, so the transmission shafts were checked and found to
be out!
The
transmission shaft was replaced with a new one, and when the engine was
assembled, the vibration was decreased more than one-half. But not being
satisfied until all of the vibration had been overcome, the engine was pulled
down again. Of course, being short-sighted on common sense (as is usual when we
get mad), the driving plate bushing was neglected. Now this driving plate
bushing is really an extension of the transmission shaft itself, and is just
like joining up two sections of a fishing pole, because they telescope one
another.
One
of the driving plate bushings was replaced by a mechanic using a regular 15/16
inch reamer but, when it was put together (after having been reamed in this
manner), it did not line up at all. In fact, being a good fit on the
transmission shaft prevented it lining up at the flange, on the extreme diameter
of the driving plate where it bolts onto the transmission brake drum.
This
proved that it had not been reamed true but, not having any other special
fixture for the purpose, a special reamer was made by grinding down an old brake
drum reamer (the reamer blades to 15/16 inch and the arbor or shank to .999
inch). Then, by using a brand new brake drum for a fixture and bolting the
driving plate to the brake drum, and using the arbor through the-two bushings of
the brake drum, this gave perfect alignment to ream the bushings.
In
this same position, the driving plate was removed and turned around, one bolt
hole at a time, thus proving that it had been reamed correctly and at the
center.
The
driving plate bushing was now replaced, the engine assembled, and put back on
the dynamometer. To the surprise and amazement of all, the very same engine
could be speeded up to 2500 and then even to 3,000 revolutions per minute, with
not enough vibration in it to tip over a lead pencil placed on top of a cylinder
head bolt. This same engine would throttle down so prettily with a standard Ford
carburetor that it was almost unbelievable.
Of
course, after making these discoveries, every other engine was then checked up
on these same points, and each engine ran from 2,500 to 2,800 r. p. m. the first
time.